Industrial high-temperature 3D printing for tooling, prototypes, and production support

The BigRep IPSO 105 is an industrial high-temperature 3D printer built to produce robust, high-performance parts for engineers, designers, and manufacturing teams. Designed as a practical all-rounder, the machine combines a 105-litre build volume, dual high-temperature extruders, and extensive automation for reliable production of tooling and other demanding applications.

The IPSO 105 is often described as a tool maker's tool because it combines industrial-grade thermal performance with a manageable machine footprint. With a build chamber reaching 100°C, a print bed heating up to 180°C, and open access to advanced materials including PC, PEKK, and PEKK-CF, the system is built for strong, functional parts rather than display-only printing.

High-temperature performance for high-performance materials

The printer's high-temperature architecture is designed for engineering-grade and industrial materials that require controlled thermal conditions for dimensional stability and part strength. The IPSO 105 supports a wide application range by combining a heated chamber, a high-temperature bed, and 450°C extrusion capability.

Aerospace-grade part development

The existing description highlights aerospace-focused use where strong, safe, lightweight parts and repeatable output matter. High precision, repeatability, and resolution support innovation across the design workflow and can help teams working toward qualification and certification processes.

Functional prototypes that reflect final-part intent

The open-material approach gives users the flexibility to choose from a wide variety of filaments and more closely replicate final production intent during prototyping. That makes the BigRep IPSO 105 suitable for testing designs, validating geometry, and accelerating iteration before final production.

Durable tooling for factory-floor use

High-temperature capability also makes the system well suited to low-cost rapid tooling such as jigs and fixtures. By producing strong and geometrically complex tools in-house, manufacturing teams can replace slower conventional methods with on-demand additive production.

What makes the BigRep IPSO 105 different

Pure performance with practical industrial value

The IPSO 105 is positioned between desktop equipment and large-scale industrial 3D printers, giving users enough build capacity for serious tooling and prototype work without moving into a much larger machine class. Its focus is reliable, repeatable, automated part production using industrial components made for long-term use.

Build volume for full-scale tooling applications

A tool maker's build volume

With a build chamber of 400 mm x 600 mm x 440 mm and a total build volume of 105 litres, the BigRep IPSO 105 hits a practical middle ground for industrial users. That capacity is large enough for many fixtures, jigs, housings, functional assemblies, and oversized prototypes while remaining more accessible than very large-format systems.

Made-to-last industrial components and stepper motors with encoders help the machine achieve the accuracy and repeatability expected from an industrial platform. For users producing repeat jobs or process-critical parts, that consistency is central to dependable output.

High-temperature capabilities for engineering-grade parts

High-performance part production

The advanced thermal system includes a build chamber up to 100°C, a heated bed up to 180°C, and extruder temperatures up to 450°C. That operating range supports a broad selection of compatible materials, from engineering-grade filaments to specialised high-performance options used for functional prototypes and demanding end-use parts.

The result is a machine that can address a wide range of industrial applications where part strength, thermal control, and process reliability matter. For teams working with technical materials, the IPSO 105 is built to deliver the controlled conditions those polymers require.

Dual DSX extruders for reliability and continuous output

Uninterrupted productivity

The BigRep IPSO 105 uses two DSX (Direct Synchronized Extruders) capable of printing at 450°C. Each extruder includes integrated cooling channels and multiple sensors for monitoring and control, supporting stable operation during long and material-intensive jobs.

Relay Mode adds a practical redundancy feature: when filament runs out on one extruder, the second extruder takes over automatically. This helps reduce interruptions and supports longer unattended print cycles.

The DSX extruders are also particularly effective with soft and flexible materials up to 70A. A short filament path and optimised feeding mechanism improve control when printing filaments that are often more difficult to handle on less specialised systems.

Automated setup and monitored 24/7 operation

Print at the push of a button

Automatic setup features are included to simplify operation and reduce manual calibration steps. Bed calibration is handled through topology measurement with corresponding automatic compensation, helping users achieve a smoother start to each job.

Once printing begins, built-in sensors help secure 24/7 operation, while the HD wide-angle camera provides real-time remote monitoring. Together, these features support a more controlled workflow for print farms, engineering departments, and production environments where machine oversight matters.

Heated print bed with two adhesion surface options

Several options for optimal adhesion

The evenly heated print bed improves print success and gives users two build-surface configurations to match different materials and workflows. One option is a specialised tempered glass plate with minimal thermal expansion, helping deliver more accurate prints across a wide range of materials.

The second option is a flexible steel plate with magnetic foil and a PEI coating. That surface supports part adhesion during printing while also making finished parts easier to remove after the job is complete.

Even temperature distribution for precise, accurate parts

Controlled heat for mechanical performance

Consistent temperature management is essential when printing high-performance materials, and the IPSO 105 is designed around that requirement. The print bed reaches up to 180°C and maintains uniform heat distribution to support better layer bonding and dimensional control.

The well-insulated build chamber circulates air heated to 100°C, creating a more stable thermal environment throughout the build space. That controlled environment helps optimise both print quality and the mechanical performance of finished parts.

Open material system for compatible industrial filaments

The BigRep IPSO 105 uses an open material system designed for flexibility and material innovation. Users can print with any compatible filament of their choice, whether from BigRep or a third-party supplier, making it easier to develop new applications and align materials with specific engineering needs.

BigRep's own industrial-grade filament portfolio spans affordable general-use materials through to technical materials for demanding industrial applications. According to the existing description, these filaments are produced under carefully controlled conditions to maintain uniform diameter and consistent composition for reliable, even extrusion.

Where the BigRep IPSO 105 fits best

• Rapid tooling: Produce jigs, fixtures, guides, and factory-floor tools on demand.
• Functional prototyping: Validate fit, form, and function with materials better aligned to final-part requirements.
• Engineering applications: Print robust parts using compatible high-temperature and high-performance filaments.
• Aerospace development workflows: Support lightweight, strong part development where repeatability and precision are important.
• Longer production cycles: Use automation, sensor-based monitoring, Relay Mode, and remote camera visibility to support extended print runs.