The Fuse X1 SLS Ecosystem: Industrial SLS Made Accessible

Production at the Press of a Button

• Build Big: Produce full-scale production-quality parts in a massive build volume or run production builds at over 30% packing density to manufacture thousands of end-use parts in days, not weeks. 330 × 330 × 565 mm build volume.
• Low Part Cost: Fuse X1 delivers up to 50% lower part cost than legacy powder bed fusion systems in less than half the floorspace. Fuse X1 is cost-competitive with injection molding for tens of thousands of parts.
• Productive: With 30%+ packing density and a 61.5L build volume, the Fuse X1 fits more parts in a single build than competing industrial SLS and MJF systems, adding up to thousands more parts per week. 3x throughput vs. Industrial Competitors.
• Intuitive and Reliable: Fuse X1 fits through a standard door, doesn't require facility retrofit, and installs and prints on day one. An intuitive touchscreen guides you, while the build unit enables 5-minute changeovers.

Technology

• Adaptive Thermal Control enables unlimited packing freedom, and exceptional part quality by delivering, maintaining, and sintering powder at an incredibly stable temperature.
• Print Intelligence uses AI-powered computer vision to isolate and prevent failures, maximizing uptime so you get great parts on time every time.

Workflow: Large Format SLS, Simplified

An end-to-end industrial workflow you can install and run in one hour. No dedicated operator required.

1. Prepare – Auto-pack, optimize, and organize in PreForm: Orient, hollow, or label models, estimate print times, and automatically pack parts for optimized density, reducing print time and limiting waste. Import STL, OBJ, 3MF, or models directly from a wide range of CAD applications.
2. Print – Print large parts in hours, not days: Most large builds complete under 24 hours, with same-day large parts in 5 hours. Print Intelligence detects and masks anomalies in real time to protect yield.
3. Swap – 5-minute print changeovers with the Fuse X1 Build Unit: Roll one build unit out, roll the next one in, with blind-mate power and data connectors. Insulation allows natural cooling inside the unit, so the printer can start the next job.
4. Unpack – Hands-off powder recovery with Fuse Sift X1: Integrated compressed air, sealed glovebox, and parts hatch keep breakout clean and fast. Capacity for 3 to 5 full builds of used powder, with automatic powder transport to the Mix Kit.
5. Finish – Clean and Polish with Fuse Blast: New 400 mm Fuse Blast Large Tumbler Basket fits 2-3× Fuse build volumes and 50% more parts per cycle. Optional Polishing System upgrade delivers smooth, semi-gloss, dye-ready surfaces.

Technical specifications

Frequently asked